Dave show you how to solder a small 3 axis accelerometer LGA surface mount chip "dead bug" style onto a microcontroller prototyping board. This technique allows you to easily prototype projects using tiny SMD components designed only for reflow soldering.

Hi welcome to the Eev blog an Electronics Engineering Video blog of interest to anyone involved in electronics design. I'm your host Dave Jones hi just a quick one. This is not actually going to be part of my soldering tutorial. I just so happened to be playing around with a little three AIS accelerometer and I want to hook it up to a microchip pick uh chip and I thought uh I would just show you uh, just the process of actually soldering this thing dead bug style I've talked about this before.

uh because these uh, 3axis accelerometers uh, they're not really available in they've discontinued all of the usable uh packages like uh for basic soling or the so uh type packages and even dip type packages. You can only get them in these tiny little um LGA or other type surface mount packages now and they're real pain in the ass. but I thought I'd just show you I was just going to uh hook one up to this uh pick demo board so I can play with it uh and do some software and I just uh thought I'd show you soldering that chip So let's go. here's the Pck kit uh demo board I'm going to use I just had this lying around and just so happened to had a reasonable pic chip on it and a prototyping area here.

And here's my little tiny LGA package uh, accelerometer 3 mm x 2 mm and I'm going to solder onto here dead bug Style And here's the actual LGA type package. it's called, it's a 14 pin LGA and uh, as you can see, it's 5 mm x 3 mm in comparison to a standard quar wat resistor. Here it's It's not overly tiny in uh, the scheme of things for surface mount stuff today, but it still is a real pain to sold up because as you can see, um, it's it doesn't have the uh pads extending down the side of the case so you can't really. once you lay this thing down on the board, these pads are not directly accessible with the soldering iron.

So really, these chips are only designed for a Reflow soldering process. They're not really designed for hand soldering, so that's why today I'm going to actually flip it upside down like this and then I'm going to individually wire tiny little Bond wires over to my prototyping area here. So I'm going to sit it on here and I'm going to all the individual pads over to a larger footprint which then I can, um, access via hand soldering. This is an example of dead bug style construction.

Now the term dead bug actually comes from. um, actually tur in something like a dip package. upside down on its back like that and it looks like a bug with its legs on its back Dead with its legs sticking up in the air like that. And that's where the term comes from.

So even though this little LGA package does not have uh legs sticking up in the air, you would still I would still call this dead bug style construction. So you flip it on the back, you actually glue it down and then you individually solder almost like, um, almost like what's what happens inside an IC itself. they the machines automatically insert Bond automatically wiring little Bond wires to the pads which go out. if you actually opened one of these uh dip chips inside you will find like a silicon uh a can Dy like that with little Bond wires going out to these larger legs and that's pretty much exactly what we're going to do here today.
now. I'm pretty confident of doing this one because it has a 0.8 mm Pinto pin pitch and that's uh, reasonably large. The pads on there are reasonably large in the schema thing, so I shouldn't really have too much trouble I don't think, um, actually wiring this one up it? uh, we should be able to do it reasonably easily using a bit of magnification. I could probably do it by I as well, but we'll actually use some magnification today.

Just start two and a half times or something like that just to help us in actually uh, soldering onto the pads and making sure we don't short things out. And there's the device that we're going to solder. It's the Uh MMA 745 3axis Accelerometer. It's from uh, free scale and that's the LLG 14 pin package Now as you can see uh over in that little uh the bottom left corner.

There, it does have a little Pin One marker. It's important for us to actually get that correct when we flip it over so we know exactly what pins what. It seems to have another little uh marker there if you can see it, which uh indicates that it's the same side, but you just have to remember uh, which one is actually pin one? Okay, we want to add a tiny little drop of super glue down in here just so that we can hold that chip in place. There we go.

We've just, uh, tacked that in place it. This stuff sets almost instantly of course, so you've got to be very, very careful. but uh, that will just hold our chip in place while we solder it because you don't want the thing moving around. Okay, the first thing I'm going to do is I'm going to apply some flux from this flux pen just across the Uh main pads there and also on top of the device as well just so we can get some good wedding onto those Uh pads.

And what I'm going to use to make the connections is some wire wrapping wire. solid Core 30 AWG Uh, tinned wire and this is really useful stuff I Highly recommend you get some. It's quite fine. It's great for uh doing mods like this and in fact it is called uh Mod Wire and it comes in various colors and uh there's the actual um, it's an okay Industries uh brand 130 AWG and and using my chisel Point iron and my46 mm solder I'm going to Tin these pads.

um I've already tinned a couple and that didn't unfortunately I didn't press the record button. oops and uh, this is not my finest work because I am trying to do this under the under the uh camera so the angle of the iron is not um, ideal to how I'd normally do it. but uh, you can just tin these pads like that and then we will, um, solder the wires each individual Bond wire onto those and take them out to the individual pads. Let's try and solder a wire onto there.
um, it can pay. It can pay you to actually tin these wires first. Um, just so that they wet a bit better. But there you go that first one is attached and then we will just get in there and we'll actually uh, cut that and we'll get in and we'll push that down so it contacts one of the pads.

Let's say that one there and then this one will go to that pad. That one will go to that pad and so forth now I need to add some more solder to these pads in here because it the last process just uh sucked a fair bit of that away. So we'll get in here with our wire again and I'm doing all this through the camera. LCD I can't actually uh, see the board here so this would just be just like working under a microscope.

really. except I haven't got much in the way of magnification here, but there we go. Now what I'm going to do here is I'm going to Tin the Uh wire cuz this is a fairly, uh, fairly important step. although this is already tinned copper wire.

um really, that? uh, you got to add some flux on there, clean it, get some fresh solder on there to just to make sure it really takes. and after I do that I'll clean my iron on my sponge and hopefully if there's enough solder on the Uh pad on the chip that will be enough to Reflow onto my what my already tined wire and yep, there it goes there. Made an attachment nice and quick, easy and a good quality joint and this one here. I've got to bend a bit further over and don't bend it down directly because you don't want these to short because they aren't insulated uh wires.

but it's pretty easy to solder them onto a smaller um, well, a larger sorry, uh diameter um pad. So later on I will actually solder uh. flying leads directly off these pads. Here onto my pig chip and there's my completed dead buug chip.

It's uh, not my finest uh work. It is surprisingly difficult um to do on on a shallow angle. uh when you've got the camera in the way, but uh, bit harder than usual, but that only took me like 5 minutes or something. Something like that.

It wasn't hard at all. and I've now converted that um LGA package chip into a much more uh, usable pitch that I can actually come along and now, um, solder on some of this uh mod wire. I'll just solder them onto each of those and then over to the specific pin on the P chip which I need simple so that should work a treat. Uh, I'll have to do some, um, more up close visual inspections under the microscope, but that looks fine to me.


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By YTB

30 thoughts on “Eevblog #181 – dead bug prototype soldering”
  1. Avataaar/Circle Created with python_avatars Keto Diet says:

    You should use a finepoint chronically tip

  2. Avataaar/Circle Created with python_avatars Austin Whitecotton says:

    I feel like I cant get anywhere if I don't tin my wire first.

  3. Avataaar/Circle Created with python_avatars Dr Robotnik says:

    gosh wish i didnt drink all that vodka and smoked all those cigerrettes… tremors present themselves in micrometres.

  4. Avataaar/Circle Created with python_avatars Pibbles-a-Plenty says:

    You crack me up, Dave. Here's where a conical point tip does the job right. Yeh, but you DON'T LIKE conical point solder tips – your loss….

  5. Avataaar/Circle Created with python_avatars Untrust says:

    Search "Extreme prototype board wiring techniques" :3

  6. Avataaar/Circle Created with python_avatars Joe R says:

    Am NOT even going to think about trying it.. lol

  7. Avataaar/Circle Created with python_avatars Edward Neuman says:

    The problem with gluing it on upside down is if you need to reference the part number, your screwed.

  8. Avataaar/Circle Created with python_avatars Hrnek Bezucha says:

    There should be a charity for all the crippled legless packages.

  9. Avataaar/Circle Created with python_avatars Harry O'Brien says:

    What would you do if you forget the orientation of the chip? Is there any way to find the ground/vcc pins and work backwards from the data sheet?

  10. Avataaar/Circle Created with python_avatars dpeagles says:

    Boy this fellow is long winded.

  11. Avataaar/Circle Created with python_avatars Alex Wang says:

    i want to mod a 22ghz radar module, and i can find these mmic 22ghz amp chips on ebay, is there anyway i can do it? they have acutal bond wire connection pads.

  12. Avataaar/Circle Created with python_avatars Alex Wang says:

    wouldn't super glue break under temp? that's how machining people use them.

  13. Avataaar/Circle Created with python_avatars GiveToReceive says:

    This video was very helpful.

  14. Avataaar/Circle Created with python_avatars cloudfan notthatcloud says:

    I do electronics assembly for a living. For people watching this old video and trying to learn how to solder – mostly, Dave gives great advice, but: A – Obviously he does alright with that big fat chisel tip, but the little conical soldering tips he doesn't like work much better for this. B – If you use more flux and wipe the tip frequently you won't have all of those tits sticking out when you are done. And C – As someone below already mentioned, you should not solder a wire onto the chip and then bend it; the solder joint or even the chip can be damaged.

  15. Avataaar/Circle Created with python_avatars MrJetra says:

    In fact, in the ZX Spectrum home computer (at least the version I had) there was a "dead bug". I remember it was called a dead cockroach.

  16. Avataaar/Circle Created with python_avatars slap_my_hand says:

    now try to solder something directly to the silicon die.

  17. Avataaar/Circle Created with python_avatars slap_my_hand says:

    That's why there are breakout boards!

  18. Avataaar/Circle Created with python_avatars marshaul says:

    Depending on the application, breakout boards for several modern accelerometers are available from sparkfun and the like. These can be easily soldered to PCBs, or have headers soldered on and used that way. Great for prototyping if you can make do with the choices available.

  19. Avataaar/Circle Created with python_avatars Soundfactory24 says:

    i would solder it on a SMD to DIL Adapter, so you can use it for other Projects

  20. Avataaar/Circle Created with python_avatars Leberkas Semmel says:

    I really hate SMD.

  21. Avataaar/Circle Created with python_avatars InnerBushman says:

    Well, that video gave me a boost in confidence cause till now i thought my precision soldering was crap 😀

  22. Avataaar/Circle Created with python_avatars Trung-Nam Dang says:

    So nice.

  23. Avataaar/Circle Created with python_avatars Frode Løtvedt says:

    Nice, I didn't think of that. I have to try that. 🙂

  24. Avataaar/Circle Created with python_avatars Bill Queensland says:

    Hi Dave..o you sell project kits?

  25. Avataaar/Circle Created with python_avatars SimoWill75 says:

    I've found the much maligned sharp conical tip much better for this fine work than the wedge. Try it, you might be surprised.

  26. Avataaar/Circle Created with python_avatars Evert van Ingen says:

    What is a dead bug and what does it do?

  27. Avataaar/Circle Created with python_avatars jaffar syria says:

    I just think that the conicla tip comes handy in situations like that

  28. Avataaar/Circle Created with python_avatars Hola! Calvin Zero says:

    after watching this, i'm not going to complain about painting gundam's 1/144 pilot ever again..

  29. Avataaar/Circle Created with python_avatars Alex Stone says:

    Why do you use pic instead avr ?
    I dont say they are bad just asking you why you like them

  30. Avataaar/Circle Created with python_avatars MrPureBasic says:

    Just an advice for people wanting to try this (and for you Dave). It is better to solder the wire on the board first, then lift them and glue the chip, bend the wires back in place and trim them, and now you solder them to the pins. You should avoid having any mechanical effort on the chip pin. A 0.4mm pitch qfn is so fragile you can break a pin just by bending the wire. Also, don't use no clean flux. A very greasy flux is best for these kind of work, the down part being that you will have to wash it away (or not, it will work anyway).

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